China High Quality Customized CNC Machining Turning Spline Shaft with high quality

Product Description

 

Overview
 

CNC Machining or Not Cnc Machining
Type DRILLING, Etching / Chemical Machining, Laser Machining, Milling, Other Machining Services, Turning, Wire EDM, Rapid Prototyping
Micro Machining or Not Micro Machining
Material Capabilities Aluminum, Brass, Bronze, Copper, Hardened Metals, Precious  Metals, Stainless Steel, Steel Alloys
Place of Origin ZheJiang , China
Brand Name ChunTai
Tolerance +/-0.01mm
Surface treatment Customer’s Request

Custom scope
 

Customized content

 

 

Material available

Stainless stee

 304, 304L ,316 ,316L ,430 ,201,etc

Aluminum

7075,6061,5052,2571,etc

Brass

H62 , H59 Steel C20, C45, C60, C35, Q235..

Stell Alloy

25CrMo, 42CrMo, 25Cr, 40Cr, Q345,11SMn30..

Iron Cast

QT600, QT250, HT450, HT150…

Tolerance

within +/-0.01mm

 

 

 

 

Surface treatment

Plating

 3+Cr,anti-corrosion maximum 480 hours salt spray test

Coating

powder coating,electrial coating

Painting

Exposy painting

Polish

Satin polish,mirror polish, electrial polish

 Anodizing

Hard anodizing,various color,

Heat treatment

according to drawing requirement

Product List
 

Aluminum Parts

Stainless steel Parts

Brass Parts

Anodized parts

Plastic Parts

Welcome to HangZhou Chuntai Environmental Protection Mechanical Engineering Co., Ltd.

If you have project requirements,please feel free to contact me!

why choose us

HangZhou Chuntai Environmental Protection Machinery Engineering Co., Ltd. was established in 1990, covering an area of nearly 20000 square meters. It is located on the South Bank of the golden waterway of the Yangtze River, close to ZheJiang , withconvenient water and land transportation.
 

The company has cooperated with universities, colleges and universities, Ministry of mechanization industry, Research Institute,American PLC company, RSL company, water company, waste products company, French national standard company, Hong Kong Ecco company, etc.

Company advantages:

The company has strong technical force, strong detection method and strong machining ability. The products in the

processing workshop are mainly sold to Japan, Sweden, Denmark, the United States, France and other places. Our

factory has several famous Japanese Sanqi Mazak and CNC lathes with complete equipment and wide working range of

high-precision machine tools, which can be designed and processed according to different requirements of customers.

Our company has strong technical force and complete assessment methods
 

Equipment capacity&inspection

Our service

User First,Quality First,Reputation First,Service First!

1. We are a professional manufacturer specializing in manufacturing various metal parts, including CNC precision automatic lathe machined parts, automatic lathe parts, milling machined parts, wire cutting machined parts etc.

 

2.With experienced technical engineers and modern inspection equipment.

3.We are committed to focusing on the client’s demand and satisfaction, and to providing high quality products at competitive prices according to your drawings or samples. Special parts for your special needs!

4.Our strong R&D and QC department can control the products to meet your strict requirment, 100% inspection on critical
dimensions with high accuracy +/-0.01-0.005mm.

FAQ

1. who are we?
We are based in ZheJiang , China, start from 1990,sell to Domestic Market(78.00%),Southeast Asia(10.00%),North
America(5.00%),Eastern Europe(00.00%),Africa(00.00%),Oceania(00.00%),Eastern Asia(00.00%),Western Europe(00.00%),Southern
Europe(00.00%),South Asia(00.00%). There are total about 51-100 people in our office.

 

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment.

 

3.what can you buy from us?
Metal Processing,Food Waste Disposal Machine,Water Treatment Equipment.

 

4. why should you buy from us not from other suppliers?
Manufacturers which integrates research and design, manufacturing, installation and commissioning, after-sales service , and who undertake large turnkey project of steel structure, stainless steel pieces of equipment.

 

5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,Express Delivery;
Accepted Payment Currency:USD,EUR;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese,German,Russian

 

US $10
/ Piece
|
100 Pieces

(Min. Order)

###

Application: Fastener, Auto and Motorcycle Accessory, Machinery Accessory
Standard: GB, API650, China GB Code, JIS Code, ASME
Surface Treatment: Polishing
Production Type: Mass Production
Machining Method: CNC Machining
Material: Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron

###

Samples:
US$ 20/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

CNC Machining or Not Cnc Machining
Type DRILLING, Etching / Chemical Machining, Laser Machining, Milling, Other Machining Services, Turning, Wire EDM, Rapid Prototyping
Micro Machining or Not Micro Machining
Material Capabilities Aluminum, Brass, Bronze, Copper, Hardened Metals, Precious  Metals, Stainless Steel, Steel Alloys
Place of Origin Jiangsu, China
Brand Name ChunTai
Tolerance +/-0.01mm
Surface treatment Customer’s Request

###

Customized content
 
 
Material available
Stainless stee
 304, 304L ,316 ,316L ,430 ,201,etc
Aluminum
7075,6061,5052,2024,etc
Brass
H62 , H59 Steel C20, C45, C60, C35, Q235..
Stell Alloy
25CrMo, 42CrMo, 25Cr, 40Cr, Q345,11SMn30..
Iron Cast
QT600, QT250, HT450, HT150…
Tolerance
within +/-0.01mm
 
 
 
 
Surface treatment
Plating
 3+Cr,anti-corrosion maximum 480 hours salt spray test
Coating
powder coating,electrial coating
Painting
Exposy painting
Polish
Satin polish,mirror polish, electrial polish
 Anodizing
Hard anodizing,various color,
Heat treatment
according to drawing requirement
US $10
/ Piece
|
100 Pieces

(Min. Order)

###

Application: Fastener, Auto and Motorcycle Accessory, Machinery Accessory
Standard: GB, API650, China GB Code, JIS Code, ASME
Surface Treatment: Polishing
Production Type: Mass Production
Machining Method: CNC Machining
Material: Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron

###

Samples:
US$ 20/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

CNC Machining or Not Cnc Machining
Type DRILLING, Etching / Chemical Machining, Laser Machining, Milling, Other Machining Services, Turning, Wire EDM, Rapid Prototyping
Micro Machining or Not Micro Machining
Material Capabilities Aluminum, Brass, Bronze, Copper, Hardened Metals, Precious  Metals, Stainless Steel, Steel Alloys
Place of Origin Jiangsu, China
Brand Name ChunTai
Tolerance +/-0.01mm
Surface treatment Customer’s Request

###

Customized content
 
 
Material available
Stainless stee
 304, 304L ,316 ,316L ,430 ,201,etc
Aluminum
7075,6061,5052,2024,etc
Brass
H62 , H59 Steel C20, C45, C60, C35, Q235..
Stell Alloy
25CrMo, 42CrMo, 25Cr, 40Cr, Q345,11SMn30..
Iron Cast
QT600, QT250, HT450, HT150…
Tolerance
within +/-0.01mm
 
 
 
 
Surface treatment
Plating
 3+Cr,anti-corrosion maximum 480 hours salt spray test
Coating
powder coating,electrial coating
Painting
Exposy painting
Polish
Satin polish,mirror polish, electrial polish
 Anodizing
Hard anodizing,various color,
Heat treatment
according to drawing requirement

The Functions of Splined Shaft Bearings

Splined shafts are the most common types of bearings for machine tools. They are made of a wide variety of materials, including metals and non-metals such as Delrin and nylon. They are often fabricated to reduce deflection. The tooth profile will become deformed with time, as the shaft is used over a long period of time. Splined shafts are available in a huge range of materials and lengths.

Functions

Splined shafts are used in a variety of applications and industries. They are an effective anti-rotational device, as well as a reliable means of transmitting torque. Other types of shafts are available, including key shafts, but splines are the most convenient for transmitting torque. The following article discusses the functions of splines and why they are a superior choice. Listed below are a few examples of applications and industries in which splines are used.
Splined shafts can be of several styles, depending on the application and mechanical system in question. The differences between splined shaft styles include the design of teeth, overall strength, transfer of rotational concentricity, sliding ability, and misalignment tolerance. Listed below are a few examples of splines, as well as some of their benefits. The difference between these styles is not mutually exclusive; instead, each style has a distinct set of pros and cons.
A splined shaft is a cylindrical shaft with teeth or ridges that correspond to a specific angular position. This allows a shaft to transfer torque while maintaining angular correspondence between tracks. A splined shaft is defined as a cylindrical member with several grooves cut into its circumference. These grooves are equally spaced around the shaft and form a series of projecting keys. These features give the shaft a rounded appearance and allow it to fit perfectly into a grooved cylindrical member.
While the most common applications of splines are for shortening or extending shafts, they can also be used to secure mechanical assemblies. An “involute spline” spline has a groove that is wider than its counterparts. The result is that a splined shaft will resist separation during operation. They are an ideal choice for applications where deflection is an issue.
A spline shaft’s radial torsion load distribution is equally distributed, unless a bevel gear is used. The radial torsion load is evenly distributed and will not exert significant load concentration. If the spline couplings are not aligned correctly, the spline connection can fail quickly, causing significant fretting fatigue and wear. A couple of papers discuss this issue in more detail.
splineshaft

Types

There are many different types of splined shafts. Each type features an evenly spaced helix of grooves on its outer surface. These grooves are either parallel or involute. Their shape allows them to be paired with gears and interchange rotary and linear motion. Splines are often cold-rolled or cut. The latter has increased strength compared to cut spines. These types of shafts are commonly used in applications requiring high strength, accuracy, and smoothness.
Another difference between internal and external splined shafts lies in the manufacturing process. The former is made of wood, while the latter is made of steel or a metal alloy. The process of manufacturing splined shafts involves cutting furrows into the surface of the material. Both processes are expensive and require expert skill. The main advantage of splined shafts is their adaptability to a wide range of applications.
In general, splined shafts are used in machinery where the rotation is transferred to an internal splined member. This member can be a gear or some other rotary device. These types of shafts are often packaged together as a hub assembly. Cleaning and lubricating are essential to the life of these components. If you’re using them on a daily basis, you’ll want to make sure to regularly inspect them.
Crowned splines are usually involute. The teeth of these splines form a spiral pattern. They are used for smaller diameter shafts because they add strength. Involute splines are also used on instrument drives and valve shafts. Serration standards are found in the SAE. Both kinds of splines can also contain a ball bearing for high torque. The difference between the two types of splines is the number of teeth on the shaft.
Internal splines have many advantages over external ones. For example, an internal spline shaft can be made using a grinding wheel instead of a CNC machine. It also uses a more accurate and economical process. Furthermore, it allows for a shorter manufacturing cycle, which is essential when splining high-speed machines. In addition, it stabilizes the relative phase between the spline and thread.
splineshaft

Manufacturing methods

There are several methods used to fabricate a splined shaft. Key and splined shafts are constructed from two separate parts that are shaped in a synchronized manner to transfer torque uniformly. Hot rolling is one method, while cold rolling utilizes low temperatures to form metal. Both methods enhance mechanical properties, surface finishes, and precision. The advantage of cold rolling is its cost-effectiveness.
Cold forming is one method, as well as machining and assembling. Cold forming is a unique process that allows the spline to be shaped to the desired shape. The resulting shape provides maximum contact area and torsional strength. Standard splines are available in standard sizes, but custom lengths can also be ordered. CZPT offers various auxiliary equipment, such as mating sleeves and flanged bushings.
Cold forging is another method. This method produces long splined shafts that are used in automobile propellers. After the spline portion is cut out, it is worked on in a hobbing machine. Work hardening enhances the root strength of the splined portion. It can be used for bearings, gears, and other mechanical components. Listed below are the manufacturing methods for splined shafts.
Parallel splines are the simplest of the splined shaft manufacturing methods. Parallel splines are usually welded to shafts, while involute splines are made of metal or non-metals. Splines are available in a wide variety of lengths and materials. The process is usually accompanied by a process called milling. The workpiece rotates to produce the serrated surface.
Splines are internal or external grooves in a splined shaft. They work in combination with keyways to transfer torque. Male and female splines are used in gears. Female and male splines correspond to one another to ensure proper angular correspondence. Involute splines have more surface area and thus are stronger than external splines. Moreover, they help the shaft fit into a grooved cylindrical member without misalignment.
A variety of other methods of manufacturing a splined shaft can be used to produce a splined shaft. Spline shafts can be produced using broaching and shaping, two precision machining methods. Broaching uses a metal tool with successively larger teeth to remove metal and create ridges and holes in the surface of a material. However, this process is expensive and requires special expertise.
splineshaft

Applications

The splined shaft is a mechanical component with a helix-like shape formed by the equal spacing of grooves in a circular ring. The splines can either have parallel or involute sides. The splines minimize stress concentration in stationary joints and can be used in both rotary and linear motion. In some cases, splines are rolled rather than cut. The latter is more durable than cut splines and is often used in applications requiring high strength, accuracy, and smooth finish.
Splined shafts are commonly made of carbon steel. This alloy steel has a low carbon content, making it easy to work with. Carbon steel is a great choice for splines because it is malleable. Generally, high-quality carbon steel provides a consistent motion. Steel alloys are also available that contain nickel, chromium, copper, and other metals. If you’re unsure of the right material for your application, you can consult a spline chart.
Splines are a versatile mechanical component. They are easy to cut and fit. Splines can be internal or external, with teeth positioned at equal intervals on both sides of the shaft. This allows the shaft to engage with the hub around the entire circumference of the hub. It also increases load capacity by creating a constant multiple-tooth point of contact with the hub. For this reason, they’re used extensively in rotary and linear motion.
Splined shafts are used in a wide variety of industries. CZPT Inc. offers custom and standard splined shafts for a variety of applications. When choosing a splined shaft for a specific application, consider the surrounding mated components, torque requirements, and size requirements. These three factors will make it the ideal choice for your rotary equipment. And you’ll be pleased with the end result!
There are many types of splines and their applications are endless. They transfer torque and angular misalignment between parts, and they also enable the axial rotation of assembled components. Therefore, splines are an essential component of machinery and are used in a wide range of applications. This type of shaft can be found in various types of machines, from household appliances to industrial machinery. So, the next time you’re looking for a splined shaft, make sure you look for a splined one.

China High Quality Customized CNC Machining Turning Spline Shaft     with high quality China High Quality Customized CNC Machining Turning Spline Shaft     with high quality
editor by czh 2022-11-28