China OEM Spline Shaft for Fitness Equipment/Motor/Air Conditioner

Product Description

Product Name: CNC Machining Parts/Machinery parts
Materials: Carbon steel, alloy steel, stainless steel, Ductile iron, Gray iron
Items: FOB HangZhou or ZheJiang
Lead time: 30 -40 days
Place of Origin: HangZhou, China
Software for specification drawings: PDF, Auto CAD, CHINAMFG work, JPG, Proe
Main production equipments: Wax injection, CNC-machine, machine-center, Heat treatment CHINAMFG

1) We can do different kinds of surface treatment after casting, such as machining, polishing, and plating
2) We make them by precision casting, investment casting ( lost wax casting, lost foam casting ) and
Steel CHINAMFG process in HangZhou, China
3) Machine parts (machining parts or machinery parts), matelwork (metal products) and stamping parts.
Are suitable to us also
4) They are using for oilfield drill machinery, pipe connection and others.

Product Name: Investment Casting / Foundry
Materials: Carbon steels, alloy steels, stainless steels, WCC, WCB, LCC
Items: FOB NingBo or ZheJiang
Lead time: 30 days
Place of Origin: HangZhou, China
Software for specification drawings: PDF, Auto CAD, CHINAMFG work, JPG, Proe
Main production equipments: Wax injection, CNC-machine, machine-center, Heat treatment CHINAMFG
1. We can do different kinds of surface treatment after casting, such as machining, polishing, and plating
2. We make them by precision casting, investment casting and steel CHINAMFG process in HangZhou, China
3. They are using for oilfield drill machinery, pipe connection and others
4. Certification system: ISO 9001 Registed; Strict material inspection; Exact dimension control; 100% quality control

5. Inspection Equipment: Spectrograph, Tensile Strength Test Machine, Impact Test Machine, Rockwell Hardness Tester, Brinell hardness Tester, Leeb Hardness Tester, CHINAMFG Hardness Tester, HX-MIAS, Magnetic Defect Detector, Ultrasonic Flaw Detector, X-ray Test.

6. Machining Equipment: 3150Ton hydraulic machine, 1Ton&2Ton & 5Ton& 8Ton Drop forging, CNC Machining Shop, Lathe, Milling Machine, Drilling Machine, Boring Lathe, Grinding Machine, Heat Treatment Furnaces.

7. Dimension Inspection: Calipers, Height Gauge, Micrometer Calipers, Inside Caliper Gauge, Angle and R Gauge, 3 coordinates measuring instrument.

8. Packing: Wood Carton, Cardboard carton, or according to customers’ requirements.

9. Surface Heat Treatment: Quenching, Oil Quenching, Water Quenching, Normalizing, Temper, Annealing, etc

10. Annual Output: 8000-10000 Ton

13. If you are interested in our products, please do not hesitate to contact us.

14. Nord Engineering Machinery Co., Ltd is a very good Investment Casting / supplyer, who can produce all kinds of Investment Casting according to your drawings or samples. We has been engaged in producing Investment Casting for many years. Our goal is to provide great prices on quality items while providing excellent service to our customers. We sell Investment Casting parts to all over the world, our customers are always satisfied with our quality. High production rate assure low production cost. No matter what kind of Valves Investment Casting / Ball Valve you need, just contact us, we can quote a favorable price for you. Don’t hesitate, let us put our expertise to work for you.

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Condition: New
Certification: ISO9001
Standard: ASTM, ANSI
Customized: Customized
Material: Stainless Steel
Application: Metal Forging Machinery, Metal Casting Machinery

Customization:
Available

|

Customized Request

spline shaft

Can spline shafts be customized for specific machinery and equipment?

Yes, spline shafts can be customized to suit specific machinery and equipment requirements. Here’s a detailed explanation:

1. Size and Length:

Spline shafts can be customized in terms of size and length to fit the dimensions of the machinery or equipment. Manufacturers can design spline shafts with the appropriate diameter, overall length, and spline length to ensure a proper fit within the system.

2. Spline Profile:

The spline profile can be customized based on the specific application. Different spline profiles, such as involute, serrated, or helical, can be used to optimize torque transmission, load distribution, and engagement characteristics based on the requirements of the machinery or equipment.

3. Number of Splines:

The number of splines on the shaft can be customized to match the mating component. The number of splines determines the engagement area and affects the torque-carrying capacity of the spline shaft. By adjusting the number of splines, manufacturers can tailor the spline shaft to the specific torque and load requirements of the machinery or equipment.

4. Material Selection:

The choice of material for spline shafts can be customized based on the operating conditions and environmental factors of the machinery or equipment. Different materials, such as alloy steels or stainless steels, can be selected to provide the necessary strength, durability, corrosion resistance, or other specific properties required for the application.

5. Surface Treatment:

The surface of spline shafts can be customized with various treatments to enhance their performance. Surface treatments like heat treatment, coating, or plating can be applied to improve hardness, wear resistance, or corrosion resistance based on the specific requirements of the machinery or equipment.

6. Tolerances and Fit:

Tolerances and fit between the spline shaft and mating components can be customized to achieve the desired clearance or interference fit. This ensures proper engagement, smooth operation, and optimal performance of the machinery or equipment.

7. Special Features:

In certain cases, spline shafts can be customized with additional features to meet specific needs. This may include the incorporation of keyways, threads, or other specialized features required for the machinery or equipment.

Manufacturers and engineers work closely with the machinery or equipment designers to understand the specific requirements and tailor the spline shafts accordingly. By considering factors such as size, spline profile, number of splines, material selection, surface treatment, tolerances, fit, and any special features, customized spline shafts can be developed to ensure optimal performance and compatibility with the machinery or equipment.

It is important to consult with experienced spline shaft manufacturers or engineering professionals to determine the most suitable customization options for a particular machinery or equipment application.

spline shaft

How do spline shafts handle variations in load capacity and weight?

Spline shafts are designed to handle variations in load capacity and weight in mechanical systems. Here’s how they accomplish this:

1. Material Selection:

Spline shafts are typically made from high-strength materials such as steel or alloy, chosen for their ability to withstand heavy loads and provide durability. The selection of materials takes into account factors such as tensile strength, yield strength, and fatigue resistance to ensure the shaft can handle variations in load capacity and weight.

2. Engineering Design:

Spline shafts are designed with consideration for the anticipated loads and weights they will encounter. The dimensions, profile, and number of splines are determined based on the expected torque requirements and the magnitude of the applied loads. By carefully engineering the design, spline shafts can handle variations in load capacity and weight while maintaining structural integrity and reliable performance.

3. Load Distribution:

The interlocking engagement of spline shafts allows for effective load distribution along the length of the shaft. This helps distribute the applied loads evenly, preventing localized stress concentrations and minimizing the risk of deformation or failure. By distributing the load, spline shafts can handle variations in load capacity and weight without compromising their performance.

4. Structural Reinforcement:

In applications with higher load capacities or heavier weights, spline shafts may incorporate additional structural features to enhance their strength. This can include thicker spline teeth, larger spline diameters, or reinforced sections along the shaft. By reinforcing critical areas, spline shafts can handle increased loads and weights while maintaining their integrity.

5. Lubrication and Surface Treatment:

Proper lubrication is essential for spline shafts to handle variations in load capacity and weight. Lubricants reduce friction between the mating surfaces, minimizing wear and preventing premature failure. Additionally, surface treatments such as coatings or heat treatments can enhance the hardness and wear resistance of the spline shaft, improving its ability to handle varying loads and weights.

6. Testing and Validation:

Spline shafts undergo rigorous testing and validation to ensure they meet the specified load capacity and weight requirements. This may involve laboratory testing, simulation analysis, or field testing under real-world conditions. By subjecting spline shafts to thorough testing, manufacturers can verify their performance and ensure they can handle variations in load capacity and weight.

Overall, spline shafts are designed and engineered to handle variations in load capacity and weight by utilizing appropriate materials, optimizing the design, distributing loads effectively, incorporating structural reinforcement when necessary, implementing proper lubrication and surface treatments, and conducting thorough testing and validation. These measures enable spline shafts to reliably transmit torque and handle varying loads in diverse mechanical applications.

spline shaft

What is a spline shaft and what is its primary function?

A spline shaft is a mechanical component that consists of a series of ridges or teeth (called splines) that are machined onto the surface of the shaft. Its primary function is to transmit torque while allowing for the relative movement or sliding of mating components. Here’s a detailed explanation:

1. Structure and Design:

A spline shaft typically has a cylindrical shape with external or internal splines. The external spline shaft has splines on the outer surface, while the internal spline shaft has splines on the inner bore. The number, size, and shape of the splines can vary depending on the specific application and design requirements.

2. Torque Transmission:

The main function of a spline shaft is to transmit torque between two mating components, such as gears, couplings, or other rotational elements. The splines on the shaft engage with corresponding splines on the mating component, creating a mechanical interlock. When torque is applied to the spline shaft, the engagement between the splines ensures that the rotational force is transferred from the shaft to the mating component, allowing the system to transmit power.

3. Relative Movement:

Unlike other types of shafts, a spline shaft allows for relative movement or sliding between the shaft and the mating component. This sliding motion can be axial (along the shaft’s axis) or radial (perpendicular to the shaft’s axis). The splines provide a precise and controlled interface that allows for this movement while maintaining torque transmission. This feature is particularly useful in applications where axial or radial displacement or misalignment needs to be accommodated.

4. Load Distribution:

Another important function of a spline shaft is to distribute the applied load evenly along its length. The splines create multiple contact points between the shaft and the mating component, which helps to distribute the torque and axial or radial forces over a larger surface area. This load distribution minimizes stress concentrations and reduces the risk of premature wear or failure.

5. Versatility and Applications:

Spline shafts find applications in various industries and systems, including automotive, aerospace, machinery, and power transmission. They are commonly used in gearboxes, drive systems, power take-off units, steering systems, and many other rotational mechanisms where torque transmission, relative movement, and load distribution are essential.

6. Design Considerations:

When designing a spline shaft, factors such as the torque requirements, speed, applied loads, and environmental conditions need to be considered. The spline geometry, material selection, and surface finish are critical for ensuring proper engagement, load-bearing capacity, and durability of the spline shaft.

In summary, a spline shaft is a mechanical component with splines that allows for torque transmission while accommodating relative movement or sliding between mating components. Its primary function is to transmit rotational force, distribute loads, and enable axial or radial displacement in various applications requiring precise torque transfer and flexibility.

China OEM Spline Shaft for Fitness Equipment/Motor/Air Conditioner  China OEM Spline Shaft for Fitness Equipment/Motor/Air Conditioner
editor by CX 2024-04-02